High Power Electric Polyurethane Sprayer FD-2E

High Power Electric Polyurethane Sprayer FD-2E

High-power electric polyurethane/polyurea spraying machine that can replace hydraulic equipment flatly and can also be dosed. High power, compact and flexible

Maximum working pressure:23MPa (230 bar)
input voltage:220V single-phase, 220V three-phase, 380V three-phase
power (output):12KW
maximum output:2 - 12 kg/min
Min. Order:1 pieces

Product Details

Important attributes

Video Factory Inspection
available
Mechanical test report
available
warranty period
biennial
Weight (KG)
200
place of origin
Shandong, China
Dimensions (L×W×H)
804*842*1230mm
Viscosity range of raw materials
200 - 1000 CPS (at operating temperature)
Single heater power
6000W×2
Maximum heated hose length
Standard 60 meters (customizable to 120 meters)
air supply
≥0.25m³/min

standard configuration

hosts
1 set
Spray gun (P2 type)
1 set
transfer pump
2 sets
Heated hoses
15 meters (49.2 feet)
Supply hose (from transfer pump to mainframe)
2 (1.5 m)
Whip Hose
1 root
air duct
1 set
Tools and spare parts
1 set
English User Manual
1 set

Electric Polyurethane/Polyurea Sprayer FD-2E

 

FD-2E Electric Polyurea Spray Foam Insulation Machine is a cost-effective two-component spraying equipment benchmarked against Graco Reactor E-XP2 Elite Level Proportioning System, specially designed for the accurate spraying of fast-curing materials such as polyurea and polyurethane. Adopting electric drive to replace the traditional hydraulic system, on the basis of the continuation of the core proportioning technology of E-XP2, with 23MPa high pressure output, 120 meters of extra-long hose adaptation and 12kg/min large flow rate performance as the core advantage, to strengthen the adaptability of medium and large-scale projects and construction flexibility, and to become the preferred equipment for the scenarios of long-distance pipeline anticorrosion, waterproof and heat preservation of a large area, and other scenarios.

 

 

 

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Core technology features
1. High-pressure high-flow and precise proportioning system
  • Two-component accurate proportioning: Equipped with the same gear metering technology as E-XP2, the error of A/B material proportioning is ≤±1%, combined with the constant high pressure output of 23MPa, to ensure that the high-viscosity materials are fully mixed, and to solve the problem of cracking of the coating due to the deviation of the ratio of the polyurea spraying.
  • Super flow rate output: 12kg/min (27lb/min) flow rate is 60% higher than the basic model, shortening the working time by 40%.
  • Intelligent pressure balancing: upgraded pressure balancing valve and real-time sensing system automatically adjusts the output pressure when it fluctuates ±0.5MPa, avoiding the problem of pressure decay in the 120-meter long-distance conveying.
  • Intelligent large screen: adopting 10-inch operation screen, easy to operate.
2. Ultra-long-distance construction and wide temperature adaptation
  • 120 meters hose conveying system: adopts high pressure resistant heating hose (1000W/15m segmented design), through the end temperature detection, the fluid temperature at the end of 120 meters still maintains above 85℃, which is suitable for long-distance pipeline, large tanks and other scenarios of long-distance construction.
  • Wide temperature control: 88℃ (190℉) precise temperature control combined with 4500W independent heaters on both sides, supporting A/B material temperature difference compensation, even at a low temperature of 5℃, the coating can realize the fast curing effect of 5 seconds of gel and 1 minute of walking strength.
  • Multi-voltage adaptive: three-phase 230V/440V dual-voltage design, with a wide frequency power supply module, suitable for domestic and international industrial power grids, field construction can be used with 15kW generator stable operation.
3. Durable design and cost optimization
  • High-efficiency and energy-saving structure: the 12kW power of the whole machine saves 25% of electricity compared with hydraulic models with the same flow rate, and the 120-meter heated hose adopts intelligent temperature control, which automatically reduces to the heat preservation mode when it is not in operation section and saves about 8 yuan of electricity cost per hour.
  • Easy maintenance system: Drawing on the E-XP2 quick-disassembly design, the pump cylinder liner can be replaced within 10 minutes, and the seals are made of solvent-resistant fluoroelastomer, which extends the service life to more than 800 hours; the 120-meter hose supports disassembly and cleaning in sections to avoid clogging of material residues.
  • Safety protection: Equipped with double protection of automatic shutdown when the material is exhausted and power failure when the heating system is over-temperature (≤90℃); 120 meters of hose with built-in ground wire and leakage detection, the construction safety coefficient is in accordance with IEC 61010 standard.

 

Typical ApplicationScenarios
1. Long-distance anticorrosion and waterproofproject
  • Pipeline internal and external wall anti-corrosion: 120 meters of hose is suitable for Φ50-1500mm diameter pipeline, 23MPa high pressure to ensure uniform adhesion of the coating, thickness deviation ≤ ± 0.2mm, salt spray test corrosion resistance of more than 5,000 hours; support for overhead pipelines, buried pipelines continuous spraying, no need to move the equipment frequently.

  • Large roof waterproofing: 12kg/min high flow with double spray gun operation, single day can complete 1500 square meters of roof polyurea spraying, -5 ℃ low temperature environment, normal construction, coating tensile strength ≥ 18MPa, suitable for factories, warehouses and other large areas of waterproofing needs.

2. Medium and large-scale thermal insulation and protectionprojects
  • Cold storage and cold chain facilities: 88 ℃ accurate temperature control to ensure that the polyurethane foam layer closed cell rate ≥ 92%, 120 meters of hose can cover the three-dimensional wall spraying of large-scale cold storage; for the cold chain containers, dosing error ≤ ± 20g, to meet the needs of fine thermal insulation.

  • Industrial facilities protection: 23MPa high pressure adaptable wear-resistant polyurea material for waste water treatment tanks, chemical reactor lining spraying, coating acid and alkali corrosion (pH value 2-12), 12kg/min flow rate to ensure that the 10mm-thick coating molding, service life of more than 15 years.

3. Special projects and large-scaleconstruction
  • Anti-corrosion of bridges and steel structures: dual-voltage adaptable to field construction, 120m hose can cover all-round spraying of steel box girders and steel members of bridges, with tungsten carbide nozzles, the coating adhesion reaches more than 5MPa, and the anti-impact strength is 15kJ/m².

  • Maintenance of energy facilities: suitable for wind power towers, oil storage tanks anti-corrosion, 12kg/min high flow rate to shorten the construction cycle, 23MPa pressure to ensure that the high viscosity anti-corrosion coating fully atomized, coating uniformity better than the industry standard.


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Supplier Info

Jinan Xinling Intelligent Technology Co.,Ltd

Professional Spraying Equipment Manufacturer

Established Year:2018-07-15
Employee Count:100-150
Main Business:Foaming equipment, pneumatic high pressure foaming machine, electric high pressure foaming equipment, hydraulic foaming machine models

Contact Information

  • 8618311346723
  • sales@xinlingmachine.com
  • Gaoxin District, Jinan City, Shandong Province (No. 188 Chunbo Road)
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